BRIDGEPORT Series I V2E3 BOSS 10 CNC Mill Part Manual

This is a reproduction, not a photocopy, of a Bridgeport Series II R2C3 Parts Manual. This manual contains complete parts list and diagrams. This is the Bridgeport with the Heidenhain TNC 145 controller.

I also have the Installation and Maintenance Manual for this machine as well!

Contents:

Introduction..............................................................................................	1-1
Description...............................................................................................	2-1
Family Tree................................................................................................	2-3
Machine Assembly —Front View...............................................................	2-4
Machine Assembly —Side View................................................................	2-6
Electrical Component Layout With Cables..................................................	2-8
AC Power Distribution............................................................................	3-1
Equipment Panel Assembly.........................................................................	3-2
Power Magnetics and Power Supply Assembly...........................................	3-3
Relays And Axis Drives..............................................................................	3-4
Transformer Mounting Panel Assembly.......................................................	3-5
24 VDC Power Supply..............................................................................	3-6
Control System........................................................................................	4-1
Spindle Control Assembly..........................................................................	4-2
Operator Control Assembly........................................................................	4-3
Machine System......................................................................................	5-1
X-Axis Drive Assembly..............................................................................	5-2
Y-Axis Drive Assembly..............................................................................	5-4
Pedestal Assembly.....................................................................................	5-6
Knee Elevating Assembly...........................................................................	5-9
Head Assembly — Front View...................................................................	5-10
Head Assembly — Side View....................................................................	5-12
Head Assembly — Sub-Assemblies...........................................................	5-14
Pneumatic Speed Changer Assembly..........................................................	5-16
Pneumatic Brake Assembly........................................................................	5-17
Auxiliaries System...................................................................................	6-1
Way Lubrication System.............................................................................	6-2
Way Lubrication Tank & Pump Assembly...................................................	6-4
Pneumatic System.......................................................................................	6-5
Auxiliaries Enclosure...................................................................................	6-5
Optional Equipment.................................................................................	7-1
Flood Coolant Pump And Motor................................................................	7-3
Nozzle Assemblies......................................................................................	7-4
Mist...........................................................................................................	7-4
Flood.........................................................................................................	7-4
Mist Tank Assembly...................................................................................	7-5
Index Control Kit.......................................................................................	7-6
Spare Parts...............................................................................................	8-1

List Of Tables
Line Voltage Variables................................................................................	3-7
Fuse Chart.................................................................................................	3-7
Interface Cables To Peripheral Equipment...................................................	4-4

Overview:

I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear.