EMCO Maximat V10-P Mentor 10 Instruction Manual

Price:

$35.00

Availability:

In Stock

Manual Description

Number of Pages: 43

This is a reproduction of an original EMCO Maximat V10-P and the Maximat Mentor 10 Instruction Manual. This manual contains information on set up, lubrication, maintenance, and controls. It also covers setting up the attachments, including the vertical milling head.

I also have the parts manual for this machine on my website

Unpacking - Setting up - Preparing for operation.....................1 
Fitting the vertical attachment......................................2 
Important operating instructions.....................................3 
Technical data (basic machine).......................................4 
Required floor space.................................................5 
Technical data (vertical attachment).................................5 
Controls...........................................................6,7 
General Description
Machine bed..........................................................8 
Headstock............................................................8 
Quick-change gearbox.................................................8 
Drive and electrical equipment.......................................8 
Saddle, cross- and top slide.........................................8 
Tailstock............................................................8 
Safety slipping clutch...............................................8 
Apron................................................................9 
Backplate mounting chucks............................................9 
Instructions for fitting the backplate...............................9 
Accessories and Description of their Uses 
A) Lathe Accessories
Universal lathe chuck with 3 or 4 jaws..............................10 
4-jaw independent chuck.............................................10 
Special chuck.......................................................10 
Collet attachment...................................................10 
Quick-action collet chuck...........................................11 
Replacing the collet................................................11 
Drill chuck (3-jaw).................................................12 
Morse taper arbor...................................................12 
Live centre.........................................................12 
Thread dial indicator...............................................12 
Four-way toolpost...................................................12 
Quick-change toolpost...............................................13 
Turning tools.......................................................13 
Universal quadrant with set of change gears.........................14 
Screw cutting on the MAXIMAT........................................14 
Cutting of inch- and module pitches.................................14 
Tool bit box........................................................14 
Traveling steady....................................................15 
Fixed steady........................................................15 
Toolpost grinder....................................................16 
Technical data......................................................16 
Diamond-dressing the grinding wheel.................................17 
External grinding/Internal grinding.................................17 
Taper grinding......................................................17 
Machine Lamps.......................................................18 
Length stop.........................................................18 
Plastic Covers......................................................18 
Floor stand.........................................................19 
Coolant attachment..................................................20 
B) Vertical Attachment Accessories
Machine vice........................................................21 
Swivel base plate...................................................21
Stepped clamping shoe...............................................21 
Collet holder.......................................................21 
Dividing head.......................................................22 
Intermediate flange.................................................22 
Direct indexing.....................................................22 
Worm indexing.......................................................23 
Practical indexing operation........................................24 
Indexing chart......................................................25 
Tool mounting and -ejection on vertical spindle.....................26 
Tools for vertical attachment.......................................27 
C) Safety Devices
Chuck guard.........................................................28 
Chip guard..........................................................28 
Armoured conduit....................................................28 
Description of working operations...................................29 
Safety regulations..................................................30 
Turning with power feed.............................................31 
Screw cutting.......................................................31 
Taper turning using tailstock set-over..............................32 
Taper turning by setting the top slide..............................32 
Drilling with the vertical attachment...............................33 
Diagrams and Charts
Cutting speed chart.................................................34 
Pitch chart/feed chart..............................................35 
Module leads........................................................35 
Change gear chart for standard Whitworth threads....................36 
Lubrication chart...................................................37 
Bearing and Slide Adjustment
Adjustment of work spindle bearings.................................38 
Adjustment of cross- and top slides.................................38 
Adjustment of feed screw end float..................................38 
Adjustment of feed screw backlash in nuts...........................38 
Adjustment of half-nut guide........................................39 
Adjustment of vertical head feed screw backlash in threaded bushing.39 
Adjustment of vertical head guide...................................40 
Timing belt drive...................................................40 
a) Checking of correct tension
b) Changing the belt
Setting of safety slipping clutch...................................40 
Changing of shear pins on leadscrew and feed shaft..................41

Overview

I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear; they are then comb bound with heavy cover pages so they lie flat on the workbench.